PU Sandwich Panel

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Xiamen ZJT Building Materials
 

The Best Solution for Your Construction Projects

 

As a leading EPS Cement Sandwich Panel manufacturer in China, our factory is located in the beautiful city of Xiamen, with a modern working environment and production base. Our advantages are specifically reflected in the following aspects:

Complete Range of Products

Our company can provide you with EPS Cement Sandwich Panel, Interior Wall Panel, Exterior Wall Panel, Roof Panel, Floor Panel, Fireproof Cement Sandwich Panel, Steel EPS Sandwich Panel, PU Sandwich Panel, Water Permeable Brick, Wall Panel Installation Accessories and other building materials.

High Quality Standards

 

Each of our series of products is produced to very high quality standards. Not only do they have a strong and impact-resistant core, they are also highly thermally, soundproofed, fireproof and waterproof.

Environmentally Friendly

 

Our products also comply with the country's environmentally friendly building policy, which means they are sustainable and environmentally friendly solutions. Therefore, anyone can use the building materials we produce with confidence.

Professional Customization Service

We can also design sandwich wall panels to your specific requirements and preferences, ensuring you get the product you need for your building project. Our team of experts is ready to answer any questions and provide more information on how to help you with your construction needs.

Lightweight Prefabricated Concrete Wall Panel

 

Brief Introduction to PU Sandwich Panels

PU sandwich panels, also known as polyurethane sandwich panels, are structures consisting of polyurethane foam sandwiched between two side panels made of different materials, such as metal. Polyurethane rigid foam is at the heart of this type of panel. This material has very high insulator properties and enables energy savings, with associated costs of up to 60%. While maintaining high thermal insulation efficiency, they are lightweight and cost-effective compared to other thermal and cold insulation materials.

 

 

Features of PU Sandwich Panels

Waterproof Fast Building EPS Cement Sandwich Wall Panel For Swimming Pool

Heat Insulation

PU sandwich panels are available in different thicknesses. The best part about this material is that it has the highest density of all insulation boards. PU sandwich panels are an excellent choice for refrigerators, freezers and cooling facilities because of their excellent thermal insulation properties.

Modular Exterior Wall Panels

Fireproof

Polyurethane sandwich panels are a good choice for buildings that require fire-resistant construction. These panels have a steel layer on the surface, which means they are virtually non-flammable. In the event of a fire, it can help reduce damage.

EPS Concrete Filled Wall Panels

Low Thermal Conductivity

PU sandwich panels have a low thermal conductivity, which means you can save money and energy with it. PU sandwich panels can help reduce energy bills by keeping buildings cool in the summer and cold in the winter. This material is an excellent choice for buildings that need to be rust-resistant.

EPS Concrete Filled Wall Panels

Flexibility

The flexibility of PU sandwich panels makes them ideal for a variety of applications. Its flexibility means it can be applied to both the exterior and interior of buildings. Moreover, they are very easy to cut into different sizes or shapes according to installation needs.

High Quality EPS Sandwich Panel Exterior Wall

Light Weight

In terms of weight, PU sandwich panels are versatile. It is lightweight and can be easily transported from one geographical location to another. Additionally, it can carry heavier occupants and building contents. This property gives PU sandwich panels mechanical strength and top-notch thickness and density values.

Cheap Materials Sandwich Cement Wall Panel

Quick and Easy Installation

The joint lock profiles have been carefully designed to ensure fast laying of the panels. The tapered inner contact edge and longitudinal groove are also important for an efficient installation process. This makes the installation of PU sandwich panels not only fast but also can be completed by two or more people.

 
Advantages of PU Sandwich Panels 
 

Efficient Insulation

Since the thermal conductivity of the foaming agent used in PU sandwich panels is much lower than that of air (good thermal insulation), the thermal insulation performance of PU rigid foam is better than pure air materials such as mineral wool, glass fiber, and polystyrene. In addition, its unique closed cells and high gas diffusion resistance give it excellent long-term insulation properties that can last for 20-50 years or more.

Corrosion Resistance

The closed-cell structure of polyurethane rigid foam and the surface materials used make it excellent air-tightness and moisture-proof, and it can be made into an inlaid structure during the molding process for easy assembly. It does not require additional insulation to protect against moisture, so it does not require a lot of insulation. No other insulation material can achieve these properties.

Wide, Light and Thin-Walled

Since PU rigid foam is also used as the structural material, the overall structure has the advantages of being lightweight, large-span, and high-load-bearing. Compared with other insulation materials, polyurethane rigid foam has thermal insulation properties. Therefore, thinner polyurethane sandwich panels can meet building energy requirements and allow the use of thinner panels during construction, saving building space.

Easy to Install

PU sandwich panels are prefabricated in the factory without additional processes and structures, and can be directly used for building installation. Since PU is a synthetic material with excellent performance. It has the advantages of high specific strength and low thermal conductivity, these panels can maintain stability and long service life in various climates after installation.

 

 
PU Sandwich Panels Specification 
 

 

Product Name Thermal Insulation PU Insulation Panel
Dimensions Total thickness 50/75/100/120/150/200mm
  Width 950/960/1150mm
  Length Less than 11.8m
External face Material Prepainted Steel Sheet
  Thickness 0.3-0.6mm
  Coat According to the RAL
Insulation Optional core material Polystyrene(EPS)/PU/ROCKWOOL
  Thickness 50-200mm
  Density EPS 12~25KG/M³;
PU36-45KG/M³; ROCKWOOL>40KG/M³;
Shipping terms
Package Standard Seaworthy Package
Delivery time Within 15-20days after receive the deposit
application Purification workshop condole top , Industrial workshop and warehouse, clean room

 

Applications of PU Sandwich Panels 

 

These PU thermal insulation elements are particularly suitable for roofs and facades of industrial buildings that are processed at low temperatures. They can effectively insulate cold storage rooms and warehouses, sports centers and shopping malls, as well as new and refurbished homes. details as follows

Waterproof Fast Building EPS Cement Sandwich Wall Panel For Swimming Pool

Exterior Wall

Exterior wall PU sandwich panels have been improved and can be used to build envelopes for homes, schools, hospitals, industrial centers or shopping malls. Sandwich panels can also be used for internal partitions that require thermal insulation. The advantages offered by these facade panels depend largely on the method of connection between the panels. The fastening system is tongue and groove, ensuring full protection against the loss of heat and moisture.

Fireproof Foam Insulation Sandwich Board

Roof

The properties of PU roof sandwich panels are different from exterior siding panels in that they must withstand large amounts of snow, rain and other climatic factors. They are secured to the structure with self-drilling screws to prevent leaks in rainy and wet conditions, and are often combined with sealed joints to speed up installation without sacrificing insulation.

Waterproof Fast Building EPS Cement Sandwich Wall Panel For Swimming Pool

Cold Room

PU sandwich panels can also be used in refrigerators or freezers that require heat insulation. For these cases, the thickness of the sandwich panel is designed to be thicker than normal in order to be able to withstand negative temperatures. To maintain the extreme temperatures required to preserve fresh food, special attention must be paid to the seams between sandwich panels.

 

Proper Handling and Storage of PU Sandwich Panels

 

 

The way you handle the sandwich panel can sometimes determine whether the PU sandwich panel will crack or stay strong during storage. You should consider various scenarios and how best to handle sandwich panels. Here are some of them

Unload with Forklift
 

*A forklift can transport sandwich panels within 10m. Note that the lifting point must be located in the center of the sandwich panel bundle. And need to use plywood to protect the sandwich panel, which is placed between the forklift and the bale.

 

*The forks of the machine should be longer than the width of the sandwich panel. This helps a lot with the balance of the panel.

 

*When the length of the sandwich panel exceeds 10m, 2 forklifts need to be used for simultaneous operation. Note that the distance between the center of the panel and the forklift should be the same.

 

*The upper surface of the fork should be smooth and clean. This is essential to prevent any possible damage to the panel surface.

 

*You should not uninstall too many panels at any given time.

Construction Insulated Roof Panels

Storage of PU Sandwich Panels

 

Insulated Metal Waterproof Wall Panels

*You should always place them on a smooth, dry and hard surface.

 

*You can also add support packages such as wood or polystyrene. This helps protect the sandwich panels from surface elements.

 

*You should also place the sandwich panels at a slope of around 5%. This is essential for drainage in the event of condensation or leaks in the room.

 

*Too many panels should not be stacked on top of each other. We have special instructions on how many panels you can glue to each other.

 

*If you must store your sandwich panels for several months without using them, be sure to store them under a shelter. It is recommended that the stacking time should not exceed two months, otherwise the appearance and quality will be affected.

 

*If the sandwich panels are stacked without any shelter, a tarpaulin should be placed on top to prevent rain, especially for rock wool sandwich panels. Also, make sure the room has adequate ventilation.

 

Differences between PIR and PU Sandwich Panels

 

 

PU sandwich panels and PIR sandwich panels are two building materials that are often compared. The difference between the two is mainly reflected in the performance of the core material, specifically in the following aspects:

ZJT Concrete Eps Cement Sandwich Wall Panel For Partition Walls

Fire Resistance

PU foaming: generally B3 level, it can reach B2 level by adding flame retardants.
PIR foam: generally B2 level, by adjusting the polyisocyanurate acid ring concentration and other formulation technologies, it can reach B1 level, and the oxygen index can reach more than 35%.

Thermal Insulation Performance

PU foam: Thermal conductivity is generally 0.022 to 0.026 W/MK (25 degrees Celsius).
PIR foam: Thermal conductivity can be as low as 0.018 W/MK (25 degrees Celsius).

Bulk Density

PU foaming: generally 35-45kg/m3 can achieve satisfactory strength requirements.
PIR foam: generally, it must be 45-55kg/m3 to achieve satisfactory strength requirements.

Temperature Range

PU foaming: below 110 degrees Celsius.
PIR foam: up to 205 degrees Celsius.

Water Absorption Rate

PU foaming: generally 2.5~3%.
PIR foam: up to 0.9%.
 
Our Certifications
 

Our company has obtained the following certificates

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Factory Pictures
 

Below are photos of our factory for you to view

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Frequently Asked Questions

Q: What is the difference between a sandwich panel and a PUF panel?

A: Sandwich panels also known as PUF panels contain a rigid core sandwiched between two metal sheets, and have dual uses - partitioning and thermal insulation.

Q: How much does a PU sandwich panel weight?

A: On average, a sandwich panel with a thickness of 50mm - 100mm and made with a polystyrene (EPS) or polyurethane (PU) core, and steel or aluminium facing sheets, can weigh between 10 kg/m2 and 20 kg/m2.

Q: How is PU panels made?

A: In the polyurethane panels (PU) procedure, the foam is created starting from the required chemical components, which are dosed and mixed in the foaming machine. The resulting liquid mixture is evenly distributed over the lower metal sheet.

Q: What is the standard size of PU panel?

A: PU panel is 50-200 mm thick. A sheet of PU panel normally has a width of 1000 - 1700 mm, and a length of 1200 - 6000 mm. PU panels are available in different sizes depending on customers' requirements.

Q: Is PU sandwich panel mildew-proof?

A: Yes, polyurethane foam sandwich panels are moisture and mildew resistant. Once cured, polyurethane foam becomes an inert plastic. It does not absorb water or moisture like some types of insulation, and it does not promote mold growth.

Q: Where is PU sandwich panel suitable for?

A: PU sandwich panels are suitable for various roofs and walls of large factories, warehouses, exhibition halls, gymnasiums, freezers, purification workshops, etc.

Q: Can PU sandwich panels solve the problem of the cold room temperature not meeting the requirements?

A: The reasons why the temperature of the cold storage cannot meet the requirements include the refrigerator, too many openings, and the most important reason is the cold storage itself. Besides installation, the most important reason is the cold storage panel. PU sandwich panels can use their own thermal insulation properties to solve this problem.

Q: When should PU sandwich roof or wall insulation be replaced?

A: The strength of the roof elements mainly depends on the strength of the external metal panels. They should be renewed (painted) every 20-30 years. The durability of paint depends on the degree of corrosion, which is affected by the type of paint and environmental factors.

Q: Does PU sandwich panel require special maintenance?

A: No, panels generally have a long lifespan. All that is required is basic maintenance such as regular inspections of the building and cleaning of panels.

Q: Can I build walls or roofs from PU sandwich panels myself?

A: Yes, this project only requires basic knowledge of construction principles, but we recommend that you have a professional on site. Our technical department can help you solve any problems.

Q: How to dispose of PU sandwich panels after they are discarded?

A: The panels must be removed from the building. The steel plates must be separated from the core as these components must be handled separately.

Q: Are PU panels waterproof?

A: Yes, the fasteners on our panels are tested for waterproofing and other weather conditions.

Q: What colors of PU sandwich panels are available?

A: PU sandwich panels are available in standard RAL appearance sheet colors. For custom colors, please contact a consultant.

Q: What is the U-value of PU sandwich panels?

A: The U-value is the heat transfer coefficient of the building. It determines the energy (expressed in Watts) that penetrates a partition (window, door, wall, roof, etc.) in relation to its surface area and the temperature difference between the two sides. The smaller the U-factor, the less heat is lost and the better the insulation effect of the partition. This translates into heating costs for the building.

Q: What are PU cores?

A: PU is polyurethane, an insulating material.

Q: What are B-S1, D0 in PU sandwich panels?

A: This is a classification of how building materials react to fire. B-S1 and D0 represent non-combustible materials, which produce low smoke and no burning particles in case of fire.

Q: Do PU sandwich panels need regular cleaning?

A: It is recommended that you clean the PU sandwich panels regularly to avoid any dirt and bacterial contamination for hygiene purposes. Always clean the sandwich panel surface from top to bottom with clean water or a solution of non-corrosive detergent and warm water.

We're well-known as one of the leading pu sandwich panel manufacturers and suppliers in China. Please feel free to buy high quality pu sandwich panel made in China here from our factory. For price consultation, contact us.