Elevate your construction projects with the exceptional advantages of EPS Cement Sandwich Panels. These panels represent a cutting-edge solution that seamlessly combines innovation and practicality. From exterior walls to interior partitions, these panels adapt flawlessly, offering versatility that fits various construction needs.
Table of Contents
1. Advantages of Using EPS Cement Sandwich Panel
EPS Cement Sandwich Panel is a kind of lightweight energy-saving wall partition material, which uses cement and cement fiber board as the face panel and is filled with cement foam and EPS polystyrene foam particles in the center. Apart from comparing the product with Gypsum Board Partition; it can also be compared to a Masonry Concrete wall as it is cheaper, stronger and also eliminates the complete step of plastering or curing. Thus reducing building costs.
Advantages
Energy-saving, environment-friendly
EPS concrete sandwich wall panel is green and environment-friendly, non-harmful substance, no radiation, reusable, no construction waste, widely used in various places.
Fireproof,Waterproof and wetproof
The non-inflammability of the Ojunda EPS concrete sandwich wall panel reach level A standard. Under the high temperature of 1000 degrees, the fireproof feature can last 4 hours, do not radiate toxic gasses.
It also has supper waterproof performance, The tests show that the material has good waterproofness and dampproof. Ojunda material can be used in the wet area such as kitchen, toilet, and basement.
Anti-pressure, anti-quake and anti-impact
Because of fabricated construction, 3-in-1 structure and using tongue and groove to join panels, the anti-pressure, anti-quake and anti-impact all meet the national standard.
Sound insulation
Good sound insulation, sound absorption and noise reduction functions. For example, the amount of sound insulation is up to 40dB with the 90mm thickness of the EPS concrete sandwich wall panel, which is 2 or 3 times than the traditional wall.
Simple construction, high efficiency
Completely dry work, fabricated construction. The materials can be freely cut according to requirement . During the construction of transportation concise, pile up, no need of mortal health file, greatly reduction the time duration, and the calibration material, reducing the low construction waste. Easily transported, clearly stack and no mortar batch file largely shorten the construction period. Besides, the construction waste can be reduced by the lowly loss rate. Save time and cost 3 times than traditional brick.
Heat preservation
mainly are made from environmental protection and energy saving heat insulation material. With a good heat insulation and preservation function, it can keep the indoor temperature at a stable range and make the environment much more comfortable.
Spiking and stickability
The wall material board can be nailed directly or install expansion bolt to hang heavy loads. The single point of hanging strength is above 45kg. The surface of the board can be covered by ceramic tile, wall paper, wood panel and other materials due to the smooth and ash-free features.
Reusable and user-friendly
The wall board can be reused in the movable interior wall such as supermarket, office, etc. The lightweight energy-saving wall board can be reusable. Dismounting and installation are simple and improved usage rate and economy saving. Also it has no construction waste and no affect other people's normal work.
1.1. Manufacturing Process of EPS Cement Sandwich Panel
EPS (Expanded Polystyrene) cement sandwich panel is a popular and eco-friendly building material that is widely used in the construction industry. The panel is made by mixing cement, sand, and EPS foam beads together, which are then pressed into molds to form various shapes and sizes. The manufacturing process of EPS cement sandwich panel is a simple and efficient process that can be easily scaled up to meet the demand for this versatile and durable material.
The first step in the manufacturing process is to gather and mix the raw materials. Cement, sand, and EPS foam beads are the primary components. The EPS foam beads are pre-expanded and filtered for size and shape before they are used in production. The raw materials are mixed together in specific ratios to ensure consistency and quality.
Once the raw materials are mixed, they are poured into a mold that is shaped according to the desired specifications of the final product. The mold is then closed and placed under pressure to help the mixture bind together. Heat is also applied to the mold to accelerate the curing process and ensure that the final product is strong and durable.
After the panel has cured, it is removed from the mold and inspected for quality. Any imperfections or defects are addressed and corrected before the panel is packed and shipped to the customer. The finished panels can be cut to various sizes and shapes, making it easy to customize them for different construction projects.
Overall, the manufacturing process of EPS cement sandwich panel is an efficient and reliable process that produces a high-quality building material. It is a sustainable option that is not only affordable but also eco-friendly, as it uses fewer resources and generates less waste than traditional building materials. With its many advantages and positive impact on the environment, EPS cement sandwich panel is poised to become the material of choice for construction projects ranging from residential homes to commercial buildings.
1.2. Bonding Methods for Creating Sandwich Panels
Calcium silicate board is made of loose short fibers such as inorganic mineral fibers or cellulose fibers as reinforcement materials, and siliceous-calcium materials as the main cementing material. Plates made of calcium silicate gel. It is a new type of building and industrial board with excellent performance. Its products are fireproof, moisture-proof, sound-proof, moth-proof, and durable. It is an ideal decorative board for ceilings and partitions.
1.3. Exterior and Interior Wall Cladding Solutions
Application of exterior walls
1. Applying to the special positions like partition panel of high-rise and mega-high-rise buildings.
2. Generally used as a load-bearing wall
3. Decorative tiles can be pasted directly to play a decorative role.
Application of interior walls
1. Lightweight composite wall panels can be used in a variety of spaces, including homes, schools, hospitals and commercial buildings. Their flexibility means they can be used on partitions, ceilings and floors to create a seamless, integrated look. This versatility means they can be used for many different projects.
2. The lightweight composite wall panel is a non-load-bearing wall panel, and the load-bearing of the floor and roof is borne by the steel frame of the wall. However, the lightweight composite wall panel can be used as a partition wall for the division of the house, or the internal partition of the office building.
Advantages over traditional wall panels
1. EPS wallboard has good thermal insulation performance, which can save energy while ensuring the temperature of the building is comfortable. Compared with traditional walls, it can effectively prevent indoor heat loss in winter, and effectively prevent outdoor heat from entering the room in summer.
2. The installation of EPS wall panels is also very easy. They can be screwed directly into wall framing or glued to existing walls, saving time and labor costs. Unlike traditional wall construction methods, there is minimal waste when using EPS wall panels. This means less mess and debris during construction and a faster and more efficient installation process.
3. Fireproof performance: the composite lightweight interior wall panel itself has good fireproof performance and does not burn. The fireproof ability of the 9cm thick wall can reach more than 3 hours.
4. EPS wallboard has the advantages of long service life, easy cleaning and sanitation, mildew-proof and moisture-proof, etc., which saves worry and effort in maintenance and maintenance. Not only can save more time, but also can reduce the use cost of materials and labor cost.
5. Durability: Since the lightweight composite wallboard is composed of various materials with good stability such as cement, polystyrene particles, sand and double-sided steel wire mesh, it has high strength, is not easy to deform, and has good durability.
6. EPS wall panels are also very durable and long-lasting. They resist moisture, termites and rot, making them ideal for interior walls. These panels are also fire resistant, making them a safe choice for homes and public buildings. They are also low maintenance, which means they can last for years without any major repairs.
1.4. How to Ensuring Weatherproofing and Insulation Efficiency
EPS cement sandwich wall panels are a new type of environmentally friendly building materials with excellent waterproof and heat insulation effect. In order to ensure the waterproof and heat insulation effect of EPS cement sandwich wall panels, we can start from the following aspects.
construction process
First of all, during the construction process, we should strictly follow the construction requirements of EPS cement sandwich wall panels to ensure that the quality of the wall panels meets the standard requirements. During the construction process, attention should be paid to ensuring the sanitary environment and ventilation of the construction site to prevent the construction quality from being affected.
Secondly, in the selection of materials, it is necessary to choose high-quality EPS cement sandwich wall panels and waterproof materials to ensure the quality of the waterproof layer and thermal insulation layer. The waterproof material has a good blocking effect and is not easy to produce leakage, which plays an important role in the waterproof effect of EPS cement sandwich wall panels.
Again, in the later maintenance of the wall panels, it is necessary to check the waterproof and thermal insulation effect of the wall panels in time, and do a good job of maintenance and repair work, repair the loopholes in time, and maintain the overall performance of the wall panels.
Finally, do a good job of fire safety, to ensure that EPS cement sandwich wall panels in high temperature, fire and other situations of fire performance, to protect people's lives and property safety.
In short, to ensure the waterproof and heat insulation effect of EPS cement sandwich wall panels, we need to start from the construction, material selection, maintenance and other aspects to improve the overall performance of the wall panels, to ensure that the wall panels can play a long-term and stable waterproof and heat insulation function, to provide better protection for the building.
waterproof
The waterproof effect of eps cement sandwich wall panels is superb, because the lightweight partition wall panels outside the board is waterproof calcium silicate board, do not have to worry about the problem of not waterproof, after experiments to prove that the eps cement sandwich wall panels can be in the absence of waterproofing, bonded with cement into a pool filled with water, the back of the sheet is to remain dry, there is no trace of the back of the sheet, even in humid weather will not be condensation water droplets! is a professional waterproof board. And in the absence of any waterproofing finishes, cement bonded into a pool filled with water, the back of the lightweight wall panels can remain dry, and no condensation beads will not appear in wet weather, compared with aerated bricks, its moisture-proof and waterproof performance is superior.
The waterproof test of ZJT wall panel
Precautions
But the bathroom using eps cement sandwich partition wall panels, then there is no doubt that it is necessary to do a good job of waterproofing, moisture-proofing, anti-mold work. As the bathroom is heavy and humid, if the ventilation is not good it is also prone to mold and mildew. The surface of eps cement sandwich wall panels is a high-density calcium silicate board, with good waterproofing, but also need to do a good job of waterproofing when building, the joints use waterproof mortar, in the position of the floor and the wall connection to do a good job of waterproofing, because here is the most likely to be affected by moisture.
In the kitchen, conference room and other places to use EPS cement sandwich wall panels, the former pay more attention to fire and heat insulation, the latter focus on fire and sound insulation, we are introduced from the sound insulation, eps cement sandwich partition wall panels are not as thick as traditional wall panels, and its internal filler is made of polystyrene particles and high-quality cement composite, polystyrene particles in the soundproofing and absorption of the sound but the obvious advantage, so the use of the kitchen, conference room, these need to be quiet place is very suitable. We can choose solid partition wall cutting to increase the sound insulation effect. Conference room walls should be reinforced with soundproofing materials at the windows, and the gaps should be sealed, with the addition of blinds and window cloth to increase the sense of privacy.
1.5. How to evaluate the quality and stability of EPS cement sandwich panels
EPS cement sandwich panels are increasingly being used in construction projects due to their durability, sound insulation, thermal resistance, and fire resistance. However, as with any building material, it is important to evaluate the quality and stability of EPS cement sandwich panels before using them in construction.
1. Manufacturer Reputation: It is important to select a reputable manufacturer who has been in the business for a significant amount of time and has a proven track record of producing high-quality EPS cement sandwich panels. A reliable manufacturer should have a thorough understanding of the production process and use specialized equipment to ensure the quality of the product.
2. Quality Control: It is crucial that the manufacturer has a comprehensive quality control process in place during the production of EPS cement sandwich panels. This process should include regular testing and analysis of the raw materials, production process, and finished product to ensure that the panels meet the required standards.
3. Certification: Check whether or not the panels meet industry standards and have received the necessary certifications from relevant regulatory bodies. The certification shows that the panels have undergone rigorous testing and have been found to meet the necessary quality and safety standards.
4. Strength and Durability: The strength and durability of EPS cement sandwich panels are fundamental qualities to consider. The panels must be strong enough to support the intended load in construction. The structure of the panel should be such that it can withstand pressure and stress from extreme weather conditions, impacts, and shock.
5. Fire Resistance: EPS cement sandwich panels have a high resistance to fire, which is important for the safety of any building or project. The panels should have been tested to ensure that they are fire-resistant and meet the necessary fire safety standards.
6. Thermal and Sound insulation: One of the advantages of EPS cement sandwich panels is their ability to provide thermal and sound insulation. The panels should be tested to ensure that they meet the required insulation standards, taking into account the local climate and weather patterns.
Evaluating the quality and stability of EPS cement sandwich panels involves considering several key factors, such as the manufacturer's reputation, quality control, certification, strength and durability, fire resistance, and thermal and sound insulation. By considering these factors, you can ensure that the EPS cement sandwich panels you select are of high quality and will provide reliable and durable performance over the long term, making them a great choice for your construction project.
1.6. Performance Advantages Over Conventional Stones
Lightweight and Energy-saving EPS Sandwich Panel for Partition Wall Performs Better Than Traditional Stone
Performance Advantages Over Conventional Stones
As the world is moving towards a more sustainable future, the demand for environmentally friendly building materials is on the rise. The lightweight and energy-saving EPS (Expanded Polystyrene) sandwich panel for partition wall has emerged as a superior alternative to traditional stone.
EPS sandwich panel is made of high-density EPS foam and two layers of pre-painted galvanized steel. Its thermal insulation property is considerably better than that of stone, which is dense and prone to heat loss. The lightweight nature of EPS makes it easy to install, and it does not put a strain on the foundation of the building.
Furthermore, the EPS sandwich panel is highly durable and has excellent sound insulation properties. The foam core acts as a sound barrier, preventing noise from transmitting through the wall. It is also resistant to water, moisture, and fire, making it a safer option for construction.
What sets the EPS sandwich panel apart from traditional stone is its flexibility in design. It is available in different sizes and shapes, allowing architects to create innovative designs that cater to their client’s needs. The panels can also be painted to match the building’s aesthetic.
In conclusion, the lightweight and energy-saving EPS sandwich panel for partition wall is an innovative building material that outperforms traditional stone. Its thermal insulation, durability, sound insulation, and flexibility in design make it a superior option for architects, builders, and property owners alike. The use of these panels not only reduces the carbon footprint of a building but also provides a comfortable living environment for its occupants.
1.6.1. Performance comparison
1.6.2. Economic Analysis
1. About 110 square walls are needed for every 100m construction area, and the weight of Zhongjingtai light energy-saving wall panels and red brick walls can be reduced by about 30 tons, and the weight of a 20,000 mi property can be reduced by about 6,000 tons, which can reduce the large amount of steel and cement of the housing foundation, beams and columns.
2. An increase of about 4.26m% per 100m building area, calculated at 4,000 yuan per square meter, can increase the value of about 20,000 yuan
3. The wall panel is similar to other walls in terms of unilateral cost, but the price is cheap from the consideration and comparison of increasing area, reducing transportation volume, reducing labor intensity and saving building structure into unknown construction.
Compared to traditional stone, these innovative panels offer superior performance in terms of weight, insulation and energy efficiency.
The design of the EPS foam core provides excellent thermal insulation, helping to reduce energy loss through the walls and ceiling. At the same time, the high-density exterior surface of the panel has excellent moisture, fire and impact resistance.
Due to their light weight, these panels are easy to install and handle, making them an excellent choice for new construction and renovation projects. In addition, they require less energy to transport, reducing their carbon footprint and overall environmental impact.
The superior performance of these EPS foam partitions translates into significant cost savings as they require less energy to heat and cool homes and buildings, resulting in lower utility bills.
In summary, the use of lightweight, energy-efficient EPS sandwich foam panels is a perfect example of how cutting-edge technology can drive the development of quality building materials. Their superior performance in terms of weight, insulation, energy efficiency and environmental impact makes them a sensible and cost-effective choice for modern construction projects.